RayFlite High-Voltage Power Cables

TE Connectivity (TE) power cables are engineered for next-generation aerospace applications

Image of TE Connectivity Aerospace, Defense and Marine Rayflite High-Voltage Power CablesTE Connectivity (TE) RayFlite power cables represent a breakthrough in high-voltage power distribution technology. Flexible, highly conductive, and insulated for application at altitude, RayFlite power cables are specifically designed for the evolving needs of battery-powered and hybrid electric aircraft applications.

Features
  • Voltage rating: 400 VAC
  • Superior flexibility:
    • Highly flexible conductor and insulation material
    • 3x ID bend radius
    • Easier installation in tight spaces, reducing assembly time
  • Altitude-tested performance:
    • Fully tested at high altitudes for partial discharge
    • 1.5 kVAC PDIV at 40,000 ft
    • 2 kVAC PDIV at 30,000 ft
    • 4 kVAC PDIV at sea level
 
  • Enhanced design:
    • Modified ETFE insulation
    • Extruded jacket
    • High-strand nickel-coated copper conductor
    • Operating temperature rating: +170°C
    • Voltage breakdown: >30 kV
  • System compatibility:
    • Complete connectorized system with 987 series connectors
    • Fully tested for partial discharge inception voltage (PDIV) in complete assembly
    • Quantified performance values for total system reliability
Applications
  • Military and commercial air-hybrid electric power (hydrogen fuel cell and hybrid battery technology)
Target markets
  • Commercial aerospace
  • Unmanned aerial vehicles

RayFlite High-Voltage Power Cables

ImageManufacturer Part NumberDescriptionWire GaugeConductor StrandAvailable QuantityPriceView Details
WIRE 8 AWG 400VAC WHITE 1=1FTRFHVE-0418-8-9WIRE 8 AWG 400VAC WHITE 1=1FT8 AWG1078/380 - Immediate$26.86View Details
WIRE 6 AWG 400VAC WHITE 1=1FTRFHVE-0418-6-9WIRE 6 AWG 400VAC WHITE 1=1FT6 AWG1764/380 - Immediate$35.08View Details
WIRE 4 AWG 400VAC WHITE 1=1FTRFHVE-0418-4-9WIRE 4 AWG 400VAC WHITE 1=1FT4 AWG1666/360 - Immediate$47.26View Details
WIRE 2 AWG 400VAC WHITE 1=1FTRFHVE-0418-2-9WIRE 2 AWG 400VAC WHITE 1=1FT2 AWG2646/360 - Immediate$62.67View Details
WIRE 0 AWG 400VAC WHITERFHVE-0418-0-9WIRE 0 AWG 400VAC WHITE1/0 AWG4256/360 - Immediate$77.91View Details
WIRE 00 AWG 400VAC WHITE 1=1FTRFHVE-0418-00-9WIRE 00 AWG 400VAC WHITE 1=1FT2/0 AWG5320/360 - Immediate$99.06View Details
Published: 2025-09-23