To address the growing electronic device requirements within today's vehicles, Molex has developed a modular 0.64, 1.50, and 2.80 mm terminal-header system. The Stac64 connection system allows OEM and device manufacturers greater design flexibility to support both low-level signal requirements, as well as power applications up to 30.0 A. The Stac64 system allows automotive manufacturers to use header assemblies as stand-alone components, as well as gang multiple headers together to support a large range of signal and power needs for devices and modules.
The standard product line based on the 0.64 mm pitch terminal includes 8-, 12-, 16-, and 20-circuit connectors in both vertical and right-angle headers, supporting low-level signal requirements. In addition, 10- and 14-circuit power-pocket versions, supporting power applications for 1.50 and 2.80 mm pitch terminal systems, are available in vertical and right-angle configurations. This Stac64 is a standard product system based on USCAR-2 Class II mechanical- and electrical-performance characteristics for unsealed connector applications. The connectors mate to existing wire-harness connectors designed to the USCAR/EWCAP industry footprints.
The Stac64 standard-product offering is tooled at high-cavitation and is fully validated at the single-pocket level. This greatly reduces time-to-market by eliminating the need for additional tooling. Bio-plastic Stac64-e, the automotive industry’s first renewable, plant-based resin connector, provides an alternative to traditional petroleum-based connectors while offering equivalent performance and quality characteristics of the proven Stac64 connection system. Bio-plastic resin connectors address increasing demands for environmentally-preferable solutions for automotive applications. The Stac64-e connection system has received UL Environment ECV certification for containing 71% bio-based organic-carbon content.
| Features
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- Stackable connection system of readily available PCB headers
- Reduced time-to-market with engineering and validation times reduced significantly
- The header and receptacle housings are molded in standard USCAR color schemes for additional polarizations
- No tooling necessary to produce custom multi-bay headers
- Pre-assembled, linear Mylar PC tail-alignment strip for right-angle headers
- Matches harness connector color-coding scheme for visual aid in assembly
- Modular-housing design with standard dovetail features molded into the housings
- Applied assembly labor and cost savings
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- PCB alignment posts
- Allows headers to be ganged together in large assemblies to meet growing terminal quantity requirements
- PCB standoffs molded into housings
- Ensure all terminals are properly aligned into PCB board through-holes during assembly
- Retain header to PCB during assembly and solder processing
- High-temperature thermoplastic housing
- Withstand infra-red (IR) and wave lead-free solder processing per SMES-152 Molex specification
- Pre-assembled TPA-to-receptacle housing shipped as single assembly
- Reduces PCB packaging complexity and provides space savings
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| Applications
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- Automotive
- Door-Zone Modules
- Interior Lighting and Navigation
- Navigation Systems
- Power Seat Modules
- Radios/DVD - Entertainment
- Commercial Vehicle
- Interior Electronic Modules
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